Tuesday, September 20, 2022
HomeHomebrewStep by Step: Discovering and Fixing Keg CO2 Leaks

Step by Step: Discovering and Fixing Keg CO2 Leaks


Pictured: Model New 5 Gallon Ball Lock from Adventures in Homebrewing

A leaky keg will be a difficulty, an enormous concern.  That good, full CO2 tank can go away in brief order.  It’s irritating, expensive and inconvenient.  This publish ought to make it easier to them and repair them.

Begin with a stable system

Once you setup your kegerator, make sure that your regulator, manifold and all linked traces are stable to start with.  Spray elements down and verify for leaks.  The low strain gauge in your regulator could be a assist diagnosing general system well being.  Flip off the CO2 tank and look ahead to modifications in strain.  A drop means one thing is leaking.

  1. Each time.  In case your keg may have opinions (it can not), I’d enterprise a guess that it doesn’t care how leak free it was the LAST time you used it.  Examine your kegs for CO2 leaks each time you utilize them.
  2.  Poorly seated keg lids.  A simple to do and simple to repair downside is a poorly seated keg lid.  One trick I’ve developed is leaving the deal with disengaged when strain is first utilized.  Right here’s what I do – insert and orient the keg lid and carry up and the lid deal with and apply CO2 strain.  This leaves the lid unfastened sufficient to seat correctly.  When the keg headspace pressurizes, I have interaction the deal with to lock the lid into place.
  3. Pressurize and check at serving strain.  In case you pressurize and check at unrealistically excessive PSI you’re probably not getting a superb image of how your keg performs at serving strain.  Said one other approach – a keg could also be utterly tight and leak free at 30 PSI, however have a leak at 10 PSI.
  4. After pressurizing your keg, take a pay attention.  Quick leaks can usually be heard.  This will likely prevent some Star San, some CO2 and a while.  In case you don’t hear something, proceed.
  5. Star San is your good friend.  After pressurizing at serving temperature and listening for leaks, liberally coat the keg lid and posts (each base and prime) with correctly diluted Star San utilizing a sprig bottle.  Look carefully for bubbles.  In case you’re uncertain, hold trying and spraying.  Wish to know combine a single gallon of Star San?  See: Star San Suggestions, Tips and Pointers.  Wipe down the keg once you’re performed.
  6. There may be one place that the “Spray Bottle Methodology” doesn’t actually work…. the keg’s gasoline publish.  That spot is simply in play when your gasoline QD is engaged.  The kicker is… when the gasoline QD is on, you may’t see beneath it to verify for bubbles.  The offending half at this level, in my expertise, is often gasoline publish o-ring.  A small crack on this small, very low cost gasket has despatched me to refill my CO2 tank on two events.  Since studying this lesson, I’m fast to interchange gasoline aspect o-rings.  See: Keg Restore Half #s.  I’ve developed a way, that I’ve dubbed “The Strain Gauge Methodology” of checking for keg lids that I take advantage of to verify your entire keg, together with the gasoline publish o-ring.  Maintain studying for that.  Notice: This identical spot is equally tough to verify on the liquid aspect, nevertheless, leak on that aspect are evident… your indication will probably be… beer leaking.  See extra concerning the Strain Gauge Methodology beneath.

Tip: Why Received’t My Homebrew Carbonate?

Ever have a beer that simply doesn’t wish to appear to carbonate within the keg?  Both it simply doesn’t carbonate or it does so very slowly.  In my expertise, this might be a sign of a CO2 leak.  Pressurized gasoline goes to take the trail of least resistance.  It’s simpler to leak than it’s to dissolve into resolution.  Even a small leak can decelerate or appear to cease the carbonation course of.  A fast synopsis of how I discovered this:  My beer just isn’t carbonating as I anticipate it to, wait… empty CO2 tank!  Fill tank, repeat.  My beer just isn’t carbonating as I anticipate it to, wait… empty CO2 tank!  Fill tank, change gasoline publish o-ring, repeat… beer carbonates usually and my CO2 tank doesn’t magically empty.  I’m not saying that is at all times the trigger – temperature, strain and time are all components, however if you happen to’ve having issues getting draft beers to carbonate, it’s one thing to think about.

See: Why Received’t My Homebrew Carbonate? Fixing Beer Carbonation Issues for heaps extra information.


The Largest Bother Spot

In my expertise, arduous to seek out leaks and carbonation issues are often attributable to the gasoline publish o-ring.  I counsel altering these recurrently.  A number of cents for an o-ring, saves lots of time, cash and frustration refilling a CO2 tank.

From our Keg Rebuild Submit – Bounce To: Exchange O-Rings

Valuebrew carries shade coded publish o-rings in meals grade silicone… “Inexperienced for Fuel” and “Blue for Beer” in addition they carry pin lock publish o-rings in bulk,  Search “Submit” at Valuebrew to see full lineup.


The Strain Gauge Methodology of Checking for CO2 Leaks

  1. Cost your keg with CO2 as traditional utilizing your typical serving strain.
  2. Take away the CO2 line and change with a strain gauge [ball lock version via William’s Brewing] or Spunding Valve [Spunding Valve Build].
  3. After the strain has stabilized. I mark the present strain with a China Marker/Wax Pencil, or you may simply keep in mind what it reads
  4. Look ahead to a pair hours to in a single day to see if the gauge drops.
  5. If it drops shortly, there’s a leak someplace within the system.  Notice: In case your keg has beer in it that’s uncarbonated the strain will drop some in a single day (it’s equalizing and carbonating the beer).  What you don’t need is a fast drop in strain.
  6. This system checks your entire keg together with the gasoline publish, o-ring, QD and any tubing that’s linked.
  7. In my expertise, over lengthy intervals of time there will probably be some gradual gauge motion.  I don’t know if these are micro leaks or temperature associated, however I’m probably not involved with that, I’m searching for a comparatively fast drop in strain.  One thing that exhibits up inside a pair hours.
  8. In case you suspect a leak primarily based on gauge motion, that’s not in any other case evident.  I counsel beginning with gasoline QD o-ring.

Extra Concerning the Strain Gauge Methodology… Checking for Draft System CO2 Leaks – Utilizing The Strain Gauge Methodology

Virtually talking, A use the “Spray Bottle Methodology” each time I put a keg into service and periodically double verify every part with the strain gauge technique.


Discover a Downside… Repair It!

When you discover a leak… repair it!  Most issues will be fastened by changing elements – lid, publish and dip tube o-rings, PRV valves, lids and poppets – all replaceable. See: Keg Restore Half #s

For O-Rings, it is best to take into account meals grade replacements

In case your keg has a structural or security associated concern, cease utilizing it instantly and phone the producer with questions on restore or suitability for continued use.


Carefully Associated:

Keg Offers!

keg deals

Rebuild Your Kegs!

How Usually Ought to You Exchange O-Rings?

Extra Homebrew Finds!

Additionally: Kegerator Suggestions & Gear | Keg Restore Half #s | Current Keg Finds

Our High Draft Sources!

It is a High Submit! See: All High Posts

Be sure that the elements you utilize are appropriate and rated to your supposed software.  Contact producer with questions on suitability or a particular software.  At all times learn and comply with producer instructions. toppost:kegleaks tag:tpr rs:6

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