Sunday, January 15, 2023
HomeHomebrewStep by Step: Discovering and Fixing Keg CO2 Leaks

Step by Step: Discovering and Fixing Keg CO2 Leaks


Pictured: Model New 5 Gallon Ball Lock from Adventures in Homebrewing

A leaky keg could be a problem, an enormous subject.  That good, full CO2 tank can go away briefly order.  It’s irritating, expensive and inconvenient.  This publish ought to provide help to them and repair them.

Begin with a strong system

Once you setup your kegerator, be certain that your regulator, manifold and all related traces are strong to start with.  Spray elements down and examine for leaks.  The low stress gauge in your regulator generally is a assist diagnosing general system well being.  Flip off the CO2 tank and look ahead to adjustments in stress.  A drop means one thing is leaking.

  1. Each time.  In case your keg may have opinions (it can not), I’d enterprise a guess that it doesn’t care how leak free it was the LAST time you used it.  Verify your kegs for CO2 leaks each time you utilize them.
  2.  Poorly seated keg lids.  A straightforward to do and simple to repair downside is a poorly seated keg lid.  One trick I’ve developed is leaving the deal with disengaged when stress is first utilized.  Right here’s what I do – insert and orient the keg lid and carry up and the lid deal with and apply CO2 stress.  This leaves the lid free sufficient to seat correctly.  When the keg headspace pressurizes, I interact the deal with to lock the lid into place.
  3. Pressurize and take a look at at serving stress.  In case you pressurize and take a look at at unrealistically excessive PSI you’re not likely getting an excellent image of how your keg performs at serving stress.  Said one other means – a keg could also be fully tight and leak free at 30 PSI, however have a leak at 10 PSI.
  4. After pressurizing your keg, take a pay attention.  Quick leaks can typically be heard.  This may occasionally prevent some Star San, some CO2 and a while.  In case you don’t hear something, proceed.
  5. Star San is your good friend.  After pressurizing at serving temperature and listening for leaks, liberally coat the keg lid and posts (each base and high) with correctly diluted Star San utilizing a twig bottle.  Look carefully for bubbles.  In case you’re uncertain, preserve wanting and spraying.  Wish to know how you can combine a single gallon of Star San?  See: Star San Suggestions, Methods and Tips.  Wipe down the keg whenever you’re performed.
  6. There may be one place that the “Spray Bottle Methodology” doesn’t actually work…. the keg’s gasoline publish.  That spot is simply in play when your gasoline QD is engaged.  The kicker is… when the gasoline QD is on, you possibly can’t see beneath it to examine for bubbles.  The offending half at this level, in my expertise, is often gasoline publish o-ring.  A small crack on this small, very low cost gasket has despatched me to refill my CO2 tank on two events.  Since studying this lesson, I’m fast to switch gasoline aspect o-rings.  See: Keg Restore Half #s.  I’ve developed a way, that I’ve dubbed “The Strain Gauge Methodology” of checking for keg lids that I exploit to examine all the keg, together with the gasoline publish o-ring.  Maintain studying for that.  Notice: This identical spot is equally tough to examine on the liquid aspect, nonetheless, leak on that aspect are evident… your indication will likely be… beer leaking.  See extra in regards to the Strain Gauge Methodology beneath.

Tip: Why Received’t My Homebrew Carbonate?

Ever have a beer that simply doesn’t need to appear to carbonate within the keg?  Both it simply doesn’t carbonate or it does so very slowly.  In my expertise, this could possibly be a sign of a CO2 leak.  Pressurized gasoline goes to take the trail of least resistance.  It’s simpler to leak than it’s to dissolve into resolution.  Even a small leak can decelerate or appear to cease the carbonation course of.  A fast synopsis of how I discovered this:  My beer just isn’t carbonating as I anticipate it to, wait… empty CO2 tank!  Fill tank, repeat.  My beer just isn’t carbonating as I anticipate it to, wait… empty CO2 tank!  Fill tank, substitute gasoline publish o-ring, repeat… beer carbonates usually and my CO2 tank doesn’t magically empty.  I’m not saying that is at all times the trigger – temperature, stress and time are all components, however for those who’ve having issues getting draft beers to carbonate, it’s one thing to think about.

See: Why Received’t My Homebrew Carbonate? Fixing Beer Carbonation Issues for tons extra data.


The Largest Bother Spot

In my expertise, laborious to search out leaks and carbonation issues are often attributable to the gasoline publish o-ring.  I recommend altering these recurrently.  A couple of cents for an o-ring, saves lots of time, cash and frustration refilling a CO2 tank.

From our Keg Rebuild Put up – Soar To: Change O-Rings

Valuebrew carries coloration coded publish o-rings in meals grade silicone… “Inexperienced for Gasoline” and “Blue for Beer” in addition they carry pin lock publish o-rings in bulk,  Search “Put up” at Valuebrew to see full lineup.


The Strain Gauge Methodology of Checking for CO2 Leaks

  1. Cost your keg with CO2 as ordinary utilizing your typical serving stress.
  2. Take away the CO2 line and substitute with a stress gauge [ball lock version via William’s Brewing] or Spunding Valve [Spunding Valve Build].
  3. After the stress has stabilized. I mark the present stress with a China Marker/Wax Pencil, or you possibly can simply keep in mind what it reads
  4. Look forward to a pair hours to in a single day to see if the gauge drops.
  5. If it drops rapidly, there’s a leak someplace within the system.  Notice: In case your keg has beer in it that’s uncarbonated the stress will drop some in a single day (it’s equalizing and carbonating the beer).  What you don’t need is a fast drop in stress.
  6. This method checks all the keg together with the gasoline publish, o-ring, QD and any tubing that’s related.
  7. In my expertise, over lengthy durations of time there will likely be some sluggish gauge motion.  I don’t know if these are micro leaks or temperature associated, however I’m not likely involved with that, I’m in search of a comparatively fast drop in stress.  One thing that exhibits up inside a pair hours.
  8. In case you suspect a leak primarily based on gauge motion, that isn’t in any other case evident.  I recommend beginning with gasoline QD o-ring.

Extra Concerning the Strain Gauge Methodology… Checking for Draft System CO2 Leaks – Utilizing The Strain Gauge Methodology

Virtually talking, A use the “Spray Bottle Methodology” each time I put a keg into service and periodically double examine every thing with the stress gauge methodology.


Discover a Drawback… Repair It!

When you discover a leak… repair it!  Most issues could be mounted by changing elements – lid, publish and dip tube o-rings, PRV valves, lids and poppets – all replaceable. See: Keg Restore Half #s

For O-Rings, you need to think about meals grade replacements

In case your keg has a structural or security associated subject, cease utilizing it instantly and phone the producer with questions on restore or suitability for continued use.


Carefully Associated:

Keg Offers!

keg deals

Rebuild Your Kegs!

How Usually Ought to You Change O-Rings?

Extra Homebrew Finds!

Additionally: Kegerator Suggestions & Gear | Keg Restore Half #s | Latest Keg Finds

Our High Draft Sources!

It is a High Put up! See: All High Posts

Be certain the elements you utilize are suitable and rated in your supposed software.  Contact producer with questions on suitability or a selected software.  All the time learn and observe producer instructions. toppost:kegleaks tag:tpr rs:6

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